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Aluminium alloy gravity casting

Foundry Alutech specializes in aluminium alloy permanent mold casting. The gravity casting process has a capacity for casting quantities between 200 and 10.000 pieces yearly; weight between 0.1 and 40 kg; cast length between 15 and 1.000 mm.

The permanent mold casting capacity is of up to 100 tons of casts per year. Aluminium gravity casting is carried out for:

  • construction works (coupling elements in constructions)
  • pneumatics (filter housings of various lengths and diameters)
  • mechanical engineering (different engineering elements)
  • electro engineering (housings for electric hand tools)
  • telecommunications
  • gaming equipment
  • hand-held power tools
  • agricultural machinery

We cast aluminium alloys conforming to DrN 1725 standard. Ingots with known chemical structure are used as the raw material or alloys of silicon, copper and magnesium may be used on a customer’s request. Thermal processing is also possible. Maximum size of the mould is 1,100 × 840 × 350 mm.

 

 Most frequent alloys Yield strength
Rm (n/mm2)
 Elongation A5 (%)  Hardness  Thermally processed  A5  HB
 AlSi12, DIN230  200-260  7-3  60  200-260  10-6  50-60
 AlSi12Cu, DIN231  180-240  4-2  55-75  180-240  4-2  55-75
 AlSi10Mg  200-260  4-1  65-85  240-320  4-1  85-115

 
We cast aluminium for Slovene as well as foreign markets (Italian, German, Belgian, etc.). We also manufacture moulds — tools; final processing is done in a CNC lathe and a CNC processing centre. Finally, the products are painted with electrostatic powder.

 Our technological equipment for metal casting:

  • 1 hydraulic die casting machine (600x400, four cylinders)
  • 1 hydraulically operated tilt-pourcasting machine (1100x840, six cylinders)
  • 2 electric smelting furnace (600 kg)
  • 1 metal cutting bandsaw
  • 1 metal grinding machine
  • 1 sandblasting machine
  • 1 aluminium welding machine (300A)
  • 1 spectrometer for the analysis of Al, Cu and Ms (manufactured by SPECTRO)
  • 2 three-piece saw

For processing:
  • CNC Doosan 750, 2015, horizontal center 1600 x 750 x 750
  • CNC Doosan 650, 2015, horizontal c. 1270 x 670 x 625
  • CNC Doosan 500, 2015, horizontal c.  1020 x 540 x 510
  • CNC Puma 3100Y, 2013, milling turner, 500 x 800
  • Rotary machine VRS - 4
  • All centers are equiped with 4 axis


Together with our collaborators, we also have:

  • 2 automated pressure casting machines with 250 and 400 tonnes of clamping force
  • 1 Roto-Finish vibratory finishing machine
  • 1 sandblasting machine
  • 2 CNC machining centres (800x600)
  • 2 CNC lathes In the near future, we plan to purchase a low-pressure casting machine (1200x800) with a 500 kg smelting furnace and an X-ray apparatus (600x400).

 

For introduction of our industry we attend the casting fair in Celje.